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The Industrial revolution

The Industrial revolution started in Britain in the mid 1700s, when factories started springing up in remote parts, powered by waterwheels.  It transformed people’s lives – mostly for the better even if not entirely so.

Why did it start in Britain?   The Modern Industrial revolution

Or did it start in Britain?  In truth history and pre-history are peppered with industrial revolutions, each no doubt having an equally dramatic effect on the lives of those living at the time.

 

The oldest stone tool that I’m aware of is 2½ million years old (more).  It’s little more than a crude cutting edge, and   nothing like the sophisticated blades I’ve shown.  It’s difficult to imagine such a crude implement making much difference to one’s life.  And yet it must have transformed it for people who had nothing at all to cut with before!

 

The story of the stone age is one of ‘punctuated equilibrium’ as the experts say.   A much improved toolkit appeared fairly soon afterwards, the Oldowan toolkit.  But it was more than a million years before there were any further improvements.  Then the Acheulian toolkit, pictured, suddenly appeared with considerably greater capabilities.  This kit seems to be associated with a significant advance in the complexity of life.  So people’s lives clearly achieved another significant leg-up.

 

And so it goes on (for more, click on above link).

 

Closer to our own time, around 5½ thousand years ago, we have the Copper age – followed almost immediately by the Bronze age.  Copper is too soft to be much use on its own.  You get on much better when you add a bit of tin to it, to produce bronze.  Incidentally, these days we usually add zinc instead, to produce brass.

 

We know that the Bronze age transformed people’s lives because there’s a lot of archaeological evidence.  It triggered a great flowering of culture throughout the Mediterranean region.  But technical advance seems to have been stopped in its tracks for 4 thousand years.  Why?  The Mediterranean Bronze-age societies were rich enough to throw up a new caste of political and religious leaders. And they regarded technological advance as a threat.  On reflection, maybe we ordinary folk would have been little better off! (Civilisation, good or bad?)

 

Then somewhere around 2 thousand years ago the wheel was invented.  It would be difficult to over-estimate the benefits that the invention of the wheel will have brought.  But it seems to have been made somewhere away from the centres of civilisation.  Reports differ on when, or even where, this huge breakthrough was made.

 

It was only during the so-called Dark ages that technology started advancing again.  I’ve read a couple of reports suggesting that even these advances were courtesy of those of us living at the edge of ‘Civilisation’.  We carried on exploiting the new-fangled Iron age and other technologies.  The Romans came and went.   And eventually even the Mediterranean region caught up. 

Why did the modern Industrial revolution start in Britain?

In theory it could have started anywhere, from China through India and Arabia to anywhere in Europe.  It has been claimed that we were able to revolutionise industry using booty from exploited countries.  There’s no doubt that we did some bad things during our heyday as a superpower – in common of course with all other superpowers down the ages.

 

But the truth of the matter is the opposite.

 

Britain has always been a rich country.  Our fertile and well-watered land enabled us to export grain to Rome well before they eventually invaded us.  Our position on the edge of a tectonic plate gave us important minerals that the Phoenicians and others needed – and that later we were able to exploit ourselves.

 

We are an industrious and inventive people.  Our island position on the edge of western civilisation enabled us to go our own way more than those living near the centre. 

 

We invented modern democracy.  This enabled us to run the country much better, and to curb the excesses of our kings.  Our limited religious toleration attracted skilled craftsmen from all over Europe; to our immense advantage.  In particular it attracted weavers from Flanders.  It’s believed that our ‘Protestant Work Ethic’ had a lot to do with it too.  It made hard work virtuous.

The modern Industrial revolution

The following is a gross oversimplification, and I freely admit it.  Wikipedia has a much more comprehensive account.

 

The modern Industrial revolution started with woollen cloth.  The history of wool is, like so many of these innovations, lost in the mist of time.   But in 1331, Flemish weavers were invited in to England by the King.  They give English cloth a major fillip, and we became a significant exporter of woollen cloth.  In the 1500s, Huguenot  weavers, driven out of France, expanded the trade.  And England began to surpass Flanders.  By the end of the century, woollen manufacture comprised 2/3rds of the value of our exports.

 

The skill of British breeders also had a part to play, stemming mainly from the 1700s.   And our wool, of itself, became a prized commodity.

 

But the weavers couldn’t keep up with demand.   And this was where the Industrial revolution proper started. 

 

In 1733 John Kay invented the Flying Shuttle.  This sparked off a number of other improvements, which enabled better cloth to be produced much more cheaply.  Demand went through the roof. 

 

But then the spinners couldn’t keep up.  So in 1764, John Hargreaves invented the Spinning Jenny.  (Or maybe somebody else did.  Opinions differ.)   This sparked off other improvements in spinning machinery, leading to better and much cheaper yarn.

 

All this early machinery had to be made out of wood.  Iron was far too scarce and expensive to be used for anything but small key components.  This severely limited the size that machines could be made to.

 

The Quaker iron-master Abraham Darby started out making thinner and better cooking pots than anybody else.  He realised that his smelting technique could be scaled up to an industrial scale. So in 1709 he set up a works on the upper reaches of the River Severn, in the wilds of Shropshire, to start the mass production of cast iron.  He needed plenty of water power, and plenty of wood to make charcoal with. 

 

The Quakers tended to think big, as we discuss elsewhere, so they were ideally suited to these entrepreneurial times.  Darby was the first to use coke instead of charcoal for smelting his iron, much to the relief of the local forests. The quality of the iron went up, and the price dropped through the floor.

 

This enabled the spinners and weavers to build much larger and more efficient machines, and to bring the price down even further.  But wood-working techniques were no good for iron.  So a machine-tool industry had to be created.  This made it practical to use iron in many other applications as well. 

 

The early ‘manufactories’ also had to be built where there was plentiful water.  So they were in out-of-the-way places too.  These early manufactories were the ‘Dark Satanic Mills’ featured in Blake’s Jerusalem.  And dreadful places some of them were.  But the farms that their workers came from probably weren’t much better. 

 

On the whole however the country, and later much of the world, benefited enormously.  Cheap iron led directly to cheap textiles and cheap clothes.  I once saw a picture of farm labourers toiling in the fields, sporting fine cotton shirts and top hats.

The early iron was cast iron, which still contains a lot of carbon from the smelting process (up to about 4% I think).  This makes it brittle and limits its uses.  This didn’t however prevent Darby’s grandson spending much of his career building the world’s first iron bridge, around 1780. It quickly became one of the wonders of the world.  This picture comes from the Ironbridge website. 

 

The next big breakthrough was the mass production of wrought iron.  Wrought iron has been processed to bring the carbon content down to 0.15% carbon or less.  It is very much better for most purposes.  Wrought iron had been around since the middle ages.  But it was made by cottage-industry processes and was expensive.  So in 1784 John Colt invented his  ‘Puddling’ process.  This enabled wrought iron to replace cast iron for a wide range uses..  

 

And so it went on.

 

By that time, In 1775, James Watt had already invented a new steam engine.  It wasn’t the first but it was a great improvement on anything that had gone before.  More important, he was the first to employ the crankshaft in modern steam engines.  (According to Wikipedia, the crankshaft was actually invented by al-Razzaz al-Jazari, in northern Mesopotamia in the 12th century.)  A crankshaft converts the up-and-down motion of the piston (on the left of the picture) into rotary motion for driving machinery.  You have one in your car.  

 

Watt’s new engine freed the manufactories from the tyranny of water power.  And it swept the world.

 

Steam reached industry before it reached transport, because size, weight and efficiency were less of an issue.  And it enabled factories to be built much closer to centres of population.  But the high cost of transport remained a serious limitation.  The Ironbridge region is still not a terribly easy place to get to even now.  Only when the railways brought the cost of transport down (more) could the Industrial revolution really take off. 

 

Iron is an excellent material, but steel is even better.  Again steel had been around since the middle ages, but again it was made by slow and laborious cottage-industry.  It was far too expensive for anything much except swords.

In 1856, Henry Bessemer invented the Bessemer converter for producing high grade steel on an industrial scale.  This one lives at the Kelham Island museum in Sheffield.  It was in regular use until 1973.

 

Steel needs a certain amount of carbon, but the amount has to be very carefully controlled.  The Bessemer process blasts air through this massive crucible of molten iron, burning off all the carbon and other impurities.  Then carefully measured amounts of carbon and other alloying materials are poured in, and mixed thoroughly. 

 

Bessemer was able to set up in Sheffield, a central location and already on a good railway line. 

 

I’ve seen Bessemer’s invention described as bringing in “the second industrial revolution, the steel age”.  I think that’s pushing it.  But it is such an improvement on iron that it quickly took over almost completely.  You hardly hear of iron these days, except for wrought-iron gates!

 

So the Industrial revolution really dragged itself up by its own bootstraps.  Advances brought better quality and lower prices – which funded more advances and so on.  Unsavoury money of various kinds probably speeded these advances up.  But they weren’t necessary.   The huge domestic benefits that the Industrial revolution brought, coupled with perfectly legitimate exports, were perfectly capable of funding an explosive growth on their own.  

 

Today we take cheap transport and cheap mass-produced goods for granted.  That’s fine.  But we should remember how lucky we are to be able to.

 

© C B Pease, January 08